There are companies that have been operating on automated systems for decades. The initial models and options in industrial automation controls are very different than the technology in use today, which can create issues when equipment and systems are replaced.
In these situations, the old control system may not be sophisticated enough to integrate completely with the new equipment. To address these issues, including providing greater accuracy, reliability and better quality control, upgrading to new options in industrial automation controls is often a very wise decision.
When considering an upgrade for any reason, always look for experienced companies in industrial automation. Using an in-house team of engineering in coordination with the specialists can be an option to consider. It is important to have at least have a consultation with experienced industrial automation designers and system developer to understand the options and the pros and cons of the various control systems.
The Levels of Control Systems
Different types of industrial automation controls can be used to control individual systems as well as the entire enterprise. There will also be various devices that can be used at different levels in the structure of the system.
For example, on a specific piece of machinery or equipment, there may be a sensor or an actuator that is used that will be controlled by an FPGA (field programmable gateway array). This device will then communicate with a unit level control system that will be accessed through a PC or a PLC (programmable logic controller), which is a specialized computer that is used directly in the industrial application.
From there, the software will control the processes throughout the line, monitoring from the bottom up and instantly making adjustments or providing notifications if any production falls outside of the allocated range.
At the very top level, there will be the full enterprise control. Understanding and configuring these systems are complex, but with the correct design, installation, and testing, these upgraded automated controls can improve production, increase efficiency and more effectively track and manage quality control.